The Sledgehammer - Shooting for 1,000hp

lol. Good, because I'm starting work on this thing this weekend. Hopefully today. But having a 17 year old daughter in the house, you never know what's going to happen.
 
It says D5 S9 on it. Whatever that tells you. The invoice calls it an LMT 30100/5 LK. So that would make it a 5 wind motor. I guess that means each coil has 5 windings? This was suggested by them, btw.
 
Ok cool that is a 840 ish KV motor then, which we hope is a good deal more than the current TP motor.. that must me in "star" (D) config or 480 in Y
 
Making some progress. Just need to cut down the hex drive socket (already machined except still needs a setscrew), make a smaller washer/spacer under the drive bolt and fab up a motor support (already have the materials). Then I need to make the power cables (have that stuff too) and a long sensor cable; then test it and install it.
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There's 0.3mm clearance around the drive. It seems to have turned out pretty close to perfect:
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That's pretty cool. But still sorry about your injury. I've been working on the motor support for the Sledgehammer (aside from that, it's mechanically done). And I realized I've been getting a little too brave around the lathe. Every now and then I need a reminder.

FWIW, both my vertical metal cutting bandsaws broke today - my Portaband with a bench mount broke a blade - it seems to break a lot of blades; I guess because of the severe twist it imparts onto the blade. My other "metal cutting" bandsaw is really just a Black and Decker 7.5" bandsaw my dad picked up from a garage sale back when he was still around. It just sat on the floor of his garage. It needed a fair amount of work - new tires on the wheels, a general tune up and today I discovered the motor brushes were shot. Fortunately, I had some brushes from some harbor freight junk I bought years ago lying around; I was able to modify them to fit (carbon motor brushes file REALLY easily - actually a joy to shape). Of course, one of the brush holders broke too. It's made of bakelite, so superglue seems to hold it together pretty well. The nice thing about the Black and Decker is that I've only got about $70 in it, and it runs at a speed that's really too slow for wood, too fast for steel, but about perfect for aluminum. One of these days (probably when I get a house with a bigger garage), I'll invest in a decent vertical bandsaw and a really decent belt sander/grinder.
 
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Last year I tried a job at a slaughter house rebuilt a lot of band saws they lost a lot of feed throughs glad I left that job.
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MSA - Right now that's my inspection/lubrication port. For now I just put a piece of gaffer's tape over it when it's on the car.

WB - Thanks! That means a lot coming for you - being a machinist and all.

cmoalem - The dumb reference is to MC Hammer/Hammertime and me calling this the "sledgehammer." MC Hammer was hocking "hammerless" adhesive wall hooks not too long ago:
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I was going to reference that and how Ice T is now the spokesman for Cheerios - snack food for toddlers for decades. This is the guy who made a name for himself with the song, "Cop Killer." The cognitive dissonance is palpable:

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It doesn't help that the "cop killer" is snapping his fingers like a doo-wop singer from days of old, but the worst (i.e. most laughable) is the ridiculously over-dyed mustache and goatee. Frankly, when recording the video, I plain forgot to mention it. It would've taken the video off the rails anyway, so I'm ok with it. Instead, you all here get the laughs unlike the unwashed youtube-only masses. But just picture Ice T singing "Cop Killer" (google the lyrics if you're unfamiliar with it) to a bunch of toddlers and soccer moms. That would be hilarious to see.
 
I bought 150 feet of 4 gauge cable for the motor cables. The LMT motor will get 6 such cables to it from the ESC. Yeah, heavy and overkill, but I want to minimize cable losses as much as possible, especially with such a long run.
 
Looking Great Alex few years ago I thought about doing this on GT 28 variant but nothing out there had the rpm.

I do a bit of speed running with 1/7 scale rc cars currently have dual water cooled TP 4040 1850kv rated for 12s at 90,000 rpm unfortunately not rated for the kinda hp your using now only around 5hp each.
 
Hey TBrick - thanks for joining and posting. That's a pretty sweet setup there (swap those rear tires side to side - lol).
 
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